Setting up a die shop—whether for flat dies or rotary dies_(see die-cutting)—requires more than just equipment. It’s about building a streamlined production system that ensures precision, speed, and reliability for customers in the packaging, printing industries.
With over 40 years of expertise, Yitai offers a complete One‑Stop Die Making Solution, guiding you through every step from facility planning to full production.
Used for: Corrugated packaging, folding cartons, labels
Substrate: Corrugated board, cardboard, film
Common in: Medium to large‑run packaging jobs
Used for: High‑speed rotary die‑cutting lines
Substrate: Corrugated sheets, flexible materials
Common in: Large‑volume corrugated factories
Tip: Many customers start with flat dies and expand into rotary dies once business scales.
Floor space
Flat die shop: ~200–300 m²
Rotary die shop: ~300–500 m²
Electrical: Three‑phase power (380 V), min. 100 kW
Ventilation: Install fume extraction systems (especially for laser cutting)
Layout zones: Laser area, rule processing, assembly, QC, sample area, storage
Yitai provides customized floor plans based on your space and equipment list.
| Process | Equipment & Materials | Purpose |
|---|---|---|
| Die Board Laser Cutting | Flat Laser Cutting Machine ， Flat Plywood Die Board | Cuts die board with precision and efficiency |
| Rule Bender Operator | Auto Rule Bending Machine , Flat Cutting Rules | Bends, cuts, bridges steel rules |
| Manual Tools | Hand Bender, Grinders, Jig Saw Machine, and Other Manual Tools | Rule fine‑tuning and assembly |
| Accessories | High-Elasticity Ejection Rubber (flat, V-shape, wave-type), Creasing Matrix | Protect cutting edges from pressure damage |
| Sample Checking | Digital Sample Cutter (optional) | Creates accurate packaging samples |
Complete Flat Die Making Process - from Die Board to Complete Die Mold
| Process | Equipment | Purpose |
|---|---|---|
| Rotary Board Cutting | Rotary Laser Cutter, CNC Rotary Router, Rotary Laser Plywood | Cuts curved die board with precision for rotary shells |
| Rotary Rule Processing | Rotary Rule Bending Machine, Rotary Cutting Rules | Shape and notch steel rules according to rotary die design, matching the curve and layout of the board. |
| Manual Adjustment and Assembly | Manual Bender, Grinding Tools, Jig Saw Machine, and Other Manual Tools (pliers, hammers, tweezers) | Adjust complex or fine-shaped rules; Ensure tight and accurate rule installation, especially in detailed die zones |
| Shell Handling & Rule Mounting | Shell Handling & Rule Mounting | Mount die board and rules onto rotary shell |
| Accessory Integration | Notchers, Rubber / Sponge Cutting | Add ejection rubber and precision cuts |
All machines are integrated with user‑friendly software and available in starter or professional packages.
Complete Rotary Die Making Process - from Rotary Die Board to Complete Rotary Die Mold
Yitai provides a full portfolio of consumables:
Steel rules (cutting, creasing, perforating – 23.8 mm, 30 mm, etc.)
Rotary and flat rubber (ejection material)
Die boards: High‑grade plywood
Assembly tools: Rule holders, nails, adhesives
We offer starter kits bundled with equipment for immediate use.
Our service includes:
Machine delivery & installation
On‑site or remote operator training
Multilingual user manuals
Sample files & standard die templates
After‑sales support via video or hotline
Your team will be production‑ready in just days.
| Role | Quantity | Notes |
|---|---|---|
| Laser technician | 1 | Flat or rotary laser cutting |
| Rule bending technician | 1 | Operates auto bender machine |
| Assembler | 1–2 | Installs rules and rubbers |
| Supervisor | 1 | Oversees production & QC |
| Sales / support | Optional | Manages customer communication |
A compact team of 4–6 people can efficiently run operations.
40+ Years of Industry Experience
Flat & Rotary Die Whole Set Up Capabilities
Customized Equipment Packages
Training + Installation Support
Full Material Supply Chain
Scalable Solutions – from starter kits to full automation
Global Successful Cases - Serving 80+ countries customers in the world
Send an inquiry right now, our sales will reply with the price within 12 hours.
