Digital cutting machines have completely transformed how manufacturers handle materials—especially corrugated cardboard, a core substrate in today’s packaging industry.
Choosing the right cutting technology and setup is essential to achieve clean edges, high-speed processing, and cost-effective production.
Corrugated cardboard consists of one or more fluted sheets combined with flat liners.
Its structure provides excellent strength-to-weight performance, making it ideal for shipping boxes, display stands, and protective packaging.
However, its layered composition and varying flute types (A, B, C, E, F) also make it tricky to cut precisely — especially in digital workflows.
| Challenge | Description |
|---|---|
| Thickness Variation | Multi-layer corrugated sheets cause uneven cutting depths |
| Flute Type | Larger flutes require higher cutting pressure and slower speed |
| Moisture Content | Humidity can soften fibers, affecting edge quality |
| Material Flexibility | Tends to bend or compress during cutting, leading to rough edges |
Traditional die cutting can be slow and expensive for small or custom runs.
A CNC digital cutting machine—like the YITAI Oscillating Knife Cutter or Sample Cutting Machine—offers:
No need for steel rule dies — ideal for prototyping or short runs
Precise control over cutting pressure and depth
Smooth, burr-free edges with oscillating blade motion
Fast file-to-cut turnaround for on-demand packaging
Multi-tool heads for creasing, cutting, and marking in one process
These advantages make digital cutting especially valuable for custom box makers, display manufacturers, and corrugated packaging suppliers.
To achieve the best cutting quality on corrugated board:
Use an oscillating knife tool (not drag knife) to prevent material tearing.
Adjust cutting speed and pressure based on flute type (e.g., E-flute vs. B-flute).
Calibrate the cutting depth slightly below liner thickness to avoid crushing.
Utilize vacuum suction tables to stabilize lightweight or flexible sheets.
Pair creasing wheels with cutting tools for folding accuracy.
The YITAI Digital Oscillating Knife Cutter automatically adapts to material type and thickness, ensuring clean cuts and consistent performance for packaging-grade corrugated boards.
Custom corrugated box design and prototyping
POS display and standee manufacturing
Protective packaging and insert production
Short-run folding carton and mock-up creation
Die-making sample verification before mass production
| Model | Cutting Function | Material Range |
|---|---|---|
| YITAI Sample Cutting Machine | Oscillating knife cutting + creasing | Corrugated board, EVA, rubber, foam |
| YITAI CNC Digital Cutter | Multi-head (cut + crease + drag knife) | Cardboard, PVC, plastic sheet, film |
| YITAI Water Jet Cutter | Clean edge cutting for thicker foam | Rubber, sponge, corrugated with foam insert |
Need help choosing the right digital cutter for your corrugated applications?
Contact YITAI Die Making Supply — your trusted manufacturer for CNC cutting machines and complete die-making solutions.
Our experts will help you optimize speed, accuracy, and cost-efficiency for your specific packaging materials.
Send an inquiry right now, our sales will reply with the price within 12 hours.
